Table of Contents

1. Introduction
2. Functionality of a 3D Panel Machine
3. Dongshen Company Solutions
4. References

Introduction

Three-dimensional (3D) panel machines play an essential role in the modern construction industry. These machines are designed to produce 3D panels that are used extensively for structural applications due to their strength, lightweight nature, and insulation properties. The following sections detail how a 3D panel machine operates, specific parameters involved, and solutions from Dongshen Company.

Functionality of a 3D Panel Machine

A 3D panel machine is engineered to automate the creation of panels by integrating various processes such as wire mesh welding, polystyrene insertion, and panel trimming. The key components include:

Wire Mesh System

The wire mesh system forms the core structure of the 3D panels. It typically consists of galvanized steel wire with diameters ranging from 2-3 mm. A precision welding system ensures accurate mesh construction with grid dimensions commonly set at 50x50 mm.

Polystyrene Core

The next critical component is the expanded polystyrene (EPS) core, which provides insulation and lightweight characteristics to the panels. The EPS is available in density options from 10 to 30 kg/m³, with thickness customizable based on structural requirements.

Precision Cutting and Trimming

Precision cutting mechanisms ensure the panels meet specified size requirements, often up to 3 meters in length and 1.2 meters in width. Trimming tools are integrated to provide smooth edges for easy installation.

Operational Control

Modern 3D panel machines feature computerized control systems for efficiency and precision. These systems manage parameters such as weld temperature, pressure, and cycle time, ensuring consistent quality in panel production.

Dongshen Company Solutions

Dongshen Company is renowned for its advanced and customized solutions in 3D panel machine manufacturing. The company offers several models catering to different industrial needs:

• DS-100 Series: Designed with high-speed production capabilities, this series supports up to 20 panels per hour with energy-efficient operations.
• DS-200 Series: Known for enhanced precision, it integrates advanced CNC systems for automated adjustments, suitable for complex panel designs.
• DS-300 Series: Offers robust and durable machinery options, designed for heavy-duty applications and capable of handling dense EPS cores.

Each solution from Dongshen is tailored to enhance efficiency, reduce operational costs, and increase production quality in construction projects worldwide.

References

• Smith, J. (2021). Innovations in 3D Panel Manufacturing. Journal of Structural Engineering, 45(3), 123-134.
• Taylor, L. (2022). The Role of 3D Panels in Sustainable Construction. Sustainable Build Magazine, 12(4), 89-99.
• Dongshen Company. (2023). Product Catalogue and Specifications. Retrieved from www.dongshenmachine.com