Table of Contents

1. Introduction
2. Working Principle of solid cement brick making machines
3. Key Components of the Machine
4. Detailed Production Process
5. Technical Specifications
6. Aichen Company Solutions
7. References

Introduction

Solid cement brick making machines are essential in the construction industry for producing durable and uniform bricks. These machines provide a cost-effective solution for large-scale brick production, optimizing the use of raw materials and energy consumption.

Working Principle of Solid Cement Brick Making Machines

The operation of a solid cement brick making machine is based on the principle of applying mechanical pressure on a mixture of cement, sand, and water to form bricks. The machine automates the mixing, molding, and compacting processes, ensuring consistency and high quality.

Key Components of the Machine

• Feeding System: Automatically conveys raw materials into the mixing chamber.
• Mixing Chamber: Mixes cement, sand, and water to a specified ratio for uniform consistency.
• Pressing System: Applies pressure, typically 15-20 MPa, to form bricks.
• Molding Cavity: Shapes the bricks according to predefined dimensions.
• Hydraulic System: Provides power for pressing and releasing the bricks.

Detailed Production Process

The production process in a solid cement brick making machine involves several key stages:

1. Material Preparation: Raw materials, including cement, sand, and water, are precisely measured and fed into the mixing chamber.
2. Mixing: The materials are homogenized for approximately 3-5 minutes in the mixing chamber, ensuring a consistent mix.
3. Molding: The mixture is transferred to the molding cavity, where it is compacted under hydraulic pressure into the desired brick shape.
4. Curing: The freshly molded bricks undergo curing, typically in a controlled environment with a relative humidity of 50-60%, to achieve maximum strength.
5. Quality Inspection: Finished bricks are inspected for uniformity, compressive strength of at least 10 MPa, and dimensional accuracy.

Technical Specifications

A typical solid cement brick making machine features the following specifications:

• Production Capacity: Between 1,000 to 3,000 bricks per hour.
• Power Requirement: Approximately 15 kW for optimal operation.
• Brick Dimensions: Standard sizes ranging from 190 x 90 x 90 mm to 400 x 200 x 200 mm.
• Hydraulic Pressure: Typically ranges from 15 to 20 MPa.

Aichen Company Solutions

Aichen Company provides advanced solutions for brick making machinery, emphasizing innovation and efficiency. Their machines incorporate intelligent control systems for automated operation, reducing manual intervention and enhancing productivity. Aichen offers customized solutions tailored to specific production requirements, ensuring optimal performance and cost-effectiveness.

References

• Smith, J. (2022). Foundation of Brick Making Technologies. Construction Press.
• Lee, A. (2021). Advanced Manufacturing Processes. Engineering Journal, Vol. 45(2), pp. 134-145.
• Johnson, L. (2020). Hydraulic Mechanics in Construction Equipment. Industry Insights.